Generator motor stator wire inserting machine for induction motor manufacturing
This stator wire inserting machine is mainly used for the manufacture of generator motor stator, and the wire inserting process is after the motor stator winding process.
Wire Inserting Machine Introduction
The AC servo motor system is used as the main power source, and the frequency conversion motor is used as the power for the paper;
Adopt Chinese man-machine interface operation control, with fault self-diagnosis function;
The paper is fed by stepper motor, which can be set at every slot, the slot wedge can set the total length of feeding, cutting, punching and forming, and the paper slot and the number of papers can be freely set;
Production takt ≤ 16 seconds/unit (excluding auxiliary man-hours);
The qualified rate of one-time embedded copper wire is ≥98.5%, and the qualified rate after repair is ≥99.5%;
It has a special control switch for debugging, and the mold can be replaced when the product is transferred;
Wire Inserting Machine Main technical data
| Product name: | Generator motor stator wire inserting machine |
| Stator stack length: | 10--150mm |
| Stator OD: | Max. 160mm |
| Stator ID: | 30~110mm |
| Tooling traveling distance: | Max.60mm |
| Suitable wire material: | copper/ aluminum wire |
| Slot number: | 8~48slots |
| Max. slot filling rate: | 80% |
| Power: | 380V/50/60HZ 3Kw |
| Machine weight: | about 850kg |
| Machine dimension: | L1850*W650*1700mm |
Wire Inserting Machine Application
This stator wire inserting machine is suitable for induction motors such as generator motors, washing motors, compressor motors, automobile generators, air conditioner motors, fan motors, and pump motors.
Wire Inserting Machine Features
The paper-pulling mechanism and the wire-pushing mechanism have the function of pre-deceleration;
With material shortage alarm function;
The height and stop time of the push-up coil can be freely set on the man-machine interface;
Under the same technical parameters and stator specifications, the design can meet the automatic embedding of copper and aluminum wires;
The machine is equipped with fixed feet and moving wheels;
After the whole set of molds of the machine is assembled, it is required to rotate and move smoothly;
The roughness, machining accuracy, hardness and wear resistance of the parts where the insert wire mold contacts the enameled wire meet the production requirements;
The slot wedge is not damaged, the surface is not scratched and scratched, and there is no movement or skew;
The slot insulation is not damaged, moved or skewed,
The enameled wire does not come out to the slot insulation phenomenon;
The iron core has no deformation or warped teeth caused by offline;
Wire Inserting Machine Picture Show
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